The remove-background route's catch block turned every throw from removeImageBackground into a 502 "the background-removal service did not answer". But removeImageBackground also throws for an unrecognised file extension (a legacy .jpeg), for a file missing from the uploads volume, and when REMBG_URL is not set at all — none of which involve contacting the sidecar. The admin was told to retry a service that was never reached, while the real reason existed only in the server log.
Added SidecarRequestError in rembgClient.ts, following the NoOriginalToRestoreError pattern already in backgroundRemoval.ts. It is thrown only for failures that happen after actually attempting to reach the sidecar: the fetch call itself throwing (now wrapped in a try/catch, covering unreachable and timed-out), a non-2xx response, or a response that is not a PNG. It is deliberately not thrown for "REMBG_URL is not set", since that path never attempts contact at all.
The remove-background handler now checks err instanceof SidecarRequestError before answering 502; everything else answers 500 with a message that says what actually went wrong.
Added a unit test pairing (rembgClient.test.ts) asserting the sidecar-contacted failures are SidecarRequestError and the unconfigured case is not, and an integration test (adminItemDrafts.integration.test.ts) proving a missing upload file answers something other than 502 with a message that does not claim the service did not answer.
Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Adds the client that will let the intake path remove backgrounds from submitted photos via the rembg sidecar over HTTP. isRembgConfigured() reports whether REMBG_URL is set (unconfigured is a normal, working state, not a failure), and removeBackground() posts a file to /api/remove and resolves with the PNG bytes it gets back, rejecting on every failure — unconfigured, unreachable, a non-2xx response, or a body that fails the same magic-byte PNG check the upload path already uses.
The one hard rule: every request names model=u2net explicitly and this is never configurable. The sidecar's default model, reached simply by omitting the parameter, is bria-rmbg, which is licensed non-commercial — a licensing problem that a shop cannot silently ship, and one that would produce a perfectly good image with nothing in it to reveal the mistake. The test that posts against a real stub HTTP server and asserts model=u2net appears on the wire is the only thing guarding against that regressing.
Wires REMBG_URL into both docker-compose.qa.yml and docker-compose.prod.yml as an optional variable, right after ANTHROPIC_WORKSPACE_ID, following the existing style in each file's environment block and header comment. It is deliberately left out of envValidation.ts's ALWAYS_REQUIRED — requiring it would make an environment with no sidecar refuse to boot, which is exactly the failure mode this feature is designed to avoid.
Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>